High-Volume Operations Demand Zero Bottlenecks.
When order volumes spike, invisible inefficiencies compound. We restructure your workflow to handle peak season demand without inflating your headcount or footprint.
For centers processing 500+ orders/day.
The Silent Margin Killer
Are you throwing bodies at a process problem?
Rising order volumes expose the cracks in legacy fulfillment systems. Most warehouses respond by hiring more temp labor, increasing mispicks, shrinking margins, and causing missed SLAs.
- Excessive Travel Time taking 60% of Labor
- If pickers are walking miles to assemble a single multi-unit order, your slotting strategy is broken. We minimize travel paths.
- Poor Storage Density & Space Utilization
- Running out of space before resolving pick velocity issues leads to unnecessary overflow facility costs. We redesign racking logic.
The Anatomy of a 35,000 Unit Night.
"During Q4 Peak at an Amazon Fulfillment Center, processing 35,000 combined units within a single night shift isn't an anomaly—it's the baseline. You don't achieve that via sheer force; you achieve it because the system demands it."
Yalgar Consulting brings 10 years of intensive Amazon Operations experience directly to your floor. We don't just recommend software; we implement the exact same standard work, volume forecasting, and queue management tactics that drive the world's leanest supply chain.
Our E-Commerce Intervention Protocol
- A-B-C Velocity Slotting: Reorganize SKUs so 80% of volume requires 20% of travel.
- Batch & Cluster Picking: Optimize system logic for dense, multi-order paths.
- Pack Station Ergonomics: Eliminate motion waste at the final touchpoint to secure SLAs.